5 years ago Making the Router Sled Rails. Great 'ible too, by the way! Ensure that they are all at least 1/8″ below the surface of the wood, so that you do not accidentally clip the metal with the router bit. Here is a photo of the sled. on Introduction. and then show you how I use mine. Build the Router Sled . Nov 18, 2020 - Explore Alanna Lundstrom's board "woodworking" on Pinterest. Be sure to get the Free Plans so you can make your own table saw sled today! 1. Cut Table Saw Sled Base and Fence Parts I had a 6" slab from a 30" stump. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. The sled has a flat base except for the two overhangs. While doable, it was slow and tiresome, but the results were very good. I then added threaded dowels and used them to mount and elevate the bench cookies to a uniform height and placed the rig's frame on top of the bench cookies ( I used 12 to ensure uniform support). It takes off a wide strip at a time but without some type of jig the total planed surface will not be perfect. 2 years ago In this project, you need to cut the wood planks to create … A power planer is much different than a hand planer though, it works completely differently. It should beat using a hand jointer plane in straightening out warpage. How do you keep the slab from moving around so you aren't chasing a moving target. Woodworkers are artists who manufacture a wide range of products like furniture, cabinets, cutting boards, and tables and chairs using wood, laminates or veneers. He's working on an indexing system for the x-axis movement so that he cuts exactly half the bit width with each path. These are useful for checking part sizes by placing them on the paper, or for some parts, pasting the template onto plywood for cutting out. 3" tall Ultra Track aluminum rails support the router and won't deflect as you move the router back and forth over … back and forth, right to left or vice versa. The router planer gives very impressive results. Was there any movement from the slabs when planning? The details in the magazine article were a little sparse since they are dependent on … Question You want to take off about 1/16" of wood at a time. Right now that's a 1 1/2" bit, so 3/4" cut with each stroke. So today I’m making a nicer version with a simple design. Fantastic instructable! Take your dimensions of your router and bit and apply it to your sleds dimensions. A router table is a great tool for producing tight, crisp joints. Dec 9, 2016 - Plane Your Wood Slabs With a Planing Sled That You Build: This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. Router sled is made of aluminum “angle iron”. I got around this using Bench Cookies (any similar product either store bought or homemade would work as well). and then show you how I use mine. My router base was 5 3/4" and the router bit was 1 1/4 ". My bench is 34″ wide, so I made my router sled 68″ wide. Quantity. A power planer has a rotating drum. I had a slab that was too large for the sidewalls on my rig, so I drilled some holes into my work surface and added some threaded plugs (You could use hanger bolts, but you wouldn't have as many height options with that approach). You could still adjust the planer from above and take thin slices. This product has an estimated ship date January 20, 2021. Download the plans for it as a SketchUp file: 1. The plans for this sled are made to fit my router. thick by 1 in. Wednesday 2020-10-14 17:19:56 pm : Best Router Sled Plans To Flatten Slabs Free Download DIY PDF. Your hand router has an adjustment for your bit height. Just a thought on this great Sled.It should be possible to use an electric planer and adjust the sled making part to fit? As for how to keep the workpiece from moving around... use a few pieces of double sided tape on the high places of the bottom of the board. and always wear your Personal Protective Equipment! Most routers have the ability to adjust depth of cut. I actually started out using a tool steel fly cutter. Includes (2) 72" rails, (2) 48" cross rails, (1) router sled, (4) Slab Clamping Dogs and all assembly hardware. This will lift the unit off the bench a bit as well as give me something more solid than MDF to screw the rails into. As I build quite a few pieces of furniture with glued up panels I plan on building a similar sled. If the bottom of your wood slabs do not lay flat in your sled base, you can use shims and wedges so that they don't rock. Feb 5, 2020 - Explore Nicholas Daniel's board "Router Sled planing, CNC, AND LASERS", followed by 152 people on Pinterest. These wood slabs are on the smallish side. To cut the bottom of the sled, use your router’s base to set the width of the cut. Measure the maximum width of the slab and the maximum length of the two slabs together. I used a 1" strait bit and a 30mm template guide with my OF 1400 router. At the drill press, drill two 1 1/2″ holes at either end of the sled … A short fence is used to make the first Preferrably without making new frame for each wood slab :), Reply I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. A hand planer you push along like a knife. The router sled requires 5 pieces of plywood and four small blocks of lumber. Router sleds allow you to make multiple controlled passes over the surface of your material whether you’re working on live edge or even glue ups for cutting boards to level out the surface. Usually, an offset is used when calculating the diameter of a guide bushing? Also make the rails tall enough to accommodate the maximum thickness of the wood, in this case 4 inches, plus the thickness of the sled which is 3/4 inches, plus another 3/4 inches of "air" for your safety plane. Find woodworking plans and tutorials—perfect for beginners to seasoned craftsmen. I made mine 3″ high. See more ideas about woodworking, wood diy, router sled. Specifications . This dimension is important, as it prevents the router sled from falling off the guide rails. It doesnt help that for plumbing and furnace installation over the years, the people doing the work decided it was somehow ok to cut through the main, original, largest support beams of the floor to make their work easier. Metal ruler, 2 in. combined that is over an inch of plunge just to clear the bottom of the bridge. wide Stop block Hold-down, 1/4 in. At this point, the clamps could be used to directly attach the stock. of 1/2-in. I’ll also use pieces of 2×4s to attach each of the aluminum … No-waste Plywood Trunk With Lid Storage and Walnut Trim. No way was I going to hand plane or belt sand both sides of this slab. Pantograph and router mount. I used a carbide cutter and as the author I made minuscule cuts to lessen the impact on the router when encountering the high areas. here are photos of the sled base, which you will drop your wood slab into, the sled atop the rails, and the router placed into the sled. If you need to remove more floor than a coarse sandpaper can take away, a power planer is very fast, very good. x 60-in.) And the hold-down locks even narrow workpieces firmly in place to keep them square as they move through the bit. Slab Flattener! Reply wide and 31-in. See more ideas about Router sled, Cnc, Homemade tools. In any case, a belt sander gets a much better leveling compared to a planer when the surface is large, like a floor of an entire room. I tried a belt sander, a regular one with coarse paper. To build the router sled, you’ll need nominal 1 1/2" electrical metallic tubing (EMT), tools and a router with a suitable flattening bit. Add to Cart Add to Wish List: $799.99. And here is a photo of the planed surface. If you make a shorter sled to fit under your saw you’ll reduce the sled’s 24-in. I dont think I'll be able to keep the original floor only. I'll have to work on that one when my workshop's finished. My dad did what he could adding in posts to the basement by jacking up the house with bottle jacks.The power planer still is overly aggressive and left some tear out in the floor. Im still not happy with the floor. Make sense? you can see how much wood I take off for each pass. This sled makes it easy. Now find the maximum thickness of the slab. I dont know if you have seen for sale the electric hand planers. I am thinking about using basically modge podge, layers of paper pasted on to the floor with a mixture of probably polyurethane thinned with mineral spirits as a glue and building up to level that way. This is a very ridged jig which will help make your woodworking projects more professional without the expense of a CNC machine. Attach Fences to Sled; Adjust Fence for Table Saw Blade; Add Stop Block and Splines; My old DIY table saw sled served me well for years but it’s worn out now. 3 months ago. The professional floor tools are the best and a planer, even a power planer really is to agrresive to levels a wood floor without having fill in spots that it creates. on Step 5. this is what it looks like after I place the slabs of wood into the sled base. Thank you all for watching! This determines the inside dimensions of your router sled and the hole that the router bit fits into. Did you make this project? I'll post a link up tomorrow. The moveable sled will fit virtually any make or model of fixed-base router, and a pair of holddowns keep workpieces firmly planted while you work. That's when I moved onto carbide. I agree that a sander is a more ideal finishing tool. Therefore you do not need a new frame for each slab. Hope this helps out! If so, why two? Since designing the sled I’ve added jigs for cutting miters, splines, tenons, finger joints and dovetails, and I have plans for more jig attachments in the future. this is the reference for the sled. Flipped sled over to lower sled. If you don’t already have a proper surface to support the jig, the instructions include an easy-to-follow plan for building a supporting frame with risers that can be adjusted to accommodate workpieces of varying thickness. Share it with us! Does not include plywood or MDF base. that’s the amount of distance or play between the inside edge of the planing sled and the outer edge of the router base. Here's an example: http://www.harborfreight.com/3-14-in-75-amp-heavy-duty-electric-planer-with-dust-bag-61687.html I used one to roughly plane an entire room of wood floor. MICROJIG woodworking project plans using table saws, router tables, band saws, and jointers. Amclaussen. I want to be level.Thank you for the comment. You can now design your sled to accommodate for this. You can make all your cuts at the table saw and get this thing together and up an running easily in half a day. So I wanted to plane them together and match up the thicknesses. Creating beautiful furniture from a live-edge slab is easier than you think! Stood on end, this sled is 31-in. on Step 11. Great job make me one as soon as possible! It would make perfect sense to use a guide bushing to follow your track though! Router & Bit NOT included. With the router collet extension I can insure that I have the full engagement of the router bit in the extension and the extension in the routers collet. Reply don't use the foam type of tape it is not guaranteed to be the same thickness because the weight of the board may or may not press it flat instead use the flat type of double sided tape. What's Included (1) Downloadable Router Surfacing Jig Plan . For only taking about 30 seconds or so to setup, it does a really nice job. One has to take shallow cuts and it makes a mess, but worked very well. Anodized Aluminum Miter T Track w/T-Bar Rail for Jigs Fixtures Sleds Router Tables and General Woodworking 32 inch MADE IN THE USA 4.7 out of 5 stars 132 $22.50 $ 22 . T-track for hold-downs Unlike most tablesaw sleds, this one has two fences of different lengths. In fact, it’s the perfect platform for any number of joinery jig attachments. I’ll probably put 2×4s underneath the MDF, right under each of the rails. This worked amazingly well. thick Baltic birch plywood to make my sled’s base, which is 36-in. 4 years ago. It’s all possible because of the sled’s fence design. I spent about a fifth of the time that I would have needed if Ihad insisted in using my hand belt sander, and it was way easier because this large machine has a large handle bar that allows you to push the machine when walking across the room, avoiding the need to be on your knees as with the hand belt sander. With a test piece clamped to the spline side of the jig I made some test cuts. long Knob Runner Key prevents the jig from tipping. I've always wanted to try the Festool MFS Routing Slide and recently I got a commission to build a vanity desk using a myrtle slab top. So, if you have to to make a second or third cut to flatten the slab, lower the router cutting dept. Just add this item to your cart, go through the checkout process, and you'll be able to download the project plans from your Account Page. 2 years ago. Right behind the workpiece, you’ll find an MDF backing strip that supports the workpiece to eliminate tearout. Learn the Basics of Woodworking. Reply In this video I go over the process I use to make a DIY Router sled a.k.a. The router base was 5 3/4" so I made the inside width of the sled 5 7/8" The router will fit into this with an offset of 1/8". Here are the two wood slabs that I want to plane flat. Did you build two sleds for the router? My thickness planer wasn’t going to cut it, so it was time to upgrade. Made in USA. its now perfectly flat and now needs a sanding in the direction of the grain. I also made the hole for the router bit 1 1/2" wide. 5 years ago Learn the Basics of Woodworking. You are right. Smooth yes but not level. 1.5” bottom cleaning router bit Drill bit large enough for the bolts to fit through 1.5” wood screws Wood glue Drill Jigsaw Circle saw or table saw Tape measure. The wood rapidly dulled the cutter bit and I was forever sharpening it. Lower the router cut depth. Regarding movement of the slabs, you could hammer in pin tacks from above and then snip them off with a pair of wire cutters, they will then protrude about 1/16th of an inch above the floor of the sled, giving you almost no scarring, and no holes, on the underside of your slab. The poor old house. A half-sheet of 3/4″ ply and your plunge router is about all you really need to make this router sled/slab flattening mill. This sled is incredibly easy to build. I tried a hand planer at first and it chewed up the floor really bad. This jig also doubles as a handy dado and groove cutter. The router bit has to reach through the large router base plate and the 3/4" MDF base of the sled bridge. In this video I go over the process I use to make a DIY Router sled a.k.a. on Step 13. 1:1 printable templates There are 1:1 printable templates for many of the parts. Can you explain what you mean by "The router will fit into this with an offset of 1/8"? The router sled should be twice as long as your bench is wide. Our Planing Sled is an affordable solution for surfacing or milling live edge slabs, wide stock, butcher blocks or workbenches, removing a finish from a surface and other jobs impossible for a planer. I see no mention of a guide bushing being used here? the final step is adjust the router bits dept so that i barely touches the highest point of the slab. Before you cut anything, take a close look at the metal tracks and screws. on Introduction, Does anyone have an idea on how to add adjustable height to it? I figured I would make a planing sled that accommodates one large slab. 5 years ago A very interesting adaptive approach to planer. The tongue and grove boards are only about 3/4 inch thick so I am not sure if going for actual levelness would be wise or even achievable considering the slope of the floor. This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. Below are pictures of the process. My router can be found here. They can also be used to correct warped wood. All you need is some plywood, a ½” 14-degree dovetail router bit, and about an hour. I also made the hole for the router bit 1 1/2" wide. Question Not to detract from the author's accomplishment, I made something similar using inexpensive linear bearings and guide rails from ebay. The floor was just no one close enough to smooth for that to even be useful.The walking professional floor planers and sanders are the dream but outrageously expensive to buy and not cheap to rent.Even taking as much as an 1/8 inch of floor off in spots, my floor is still nowhere near level. PPE's. The package includes easy to follow plans. Sizing Your Sled. I incorporated a positive stop on the longitudinal slide so the router didn't go wandering about as I cut thru the annular rings. This is really a simple build. 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A shorter sled to flatten the slab, lower the router sled.. Keep them square as they move through the bit width with each path cut the bottom of cut... My thickness planer wasn ’ t going to make a DIY router sled,,... Track rails & 16 '' Double Track rails & 16 '' Double Track rails original floor only shallow cuts it! Router has an adjustment for your particular tenon size download the Free step-by-step instructions to see just how it... A more ideal finishing tool sled upright and the 3/4 '' and 3/4. Little sparse since they are dependent on … making the router bit has to shallow. Planer wasn ’ t going to make my sled ’ s the perfect platform for any number of jig.
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